Citation: JIN Wei-Yang, CHENG Dang-Guo, CHEN Feng-Qiu, ZHAN Xiao-Li. Synthesis of MFI-Type Zeolite Membrane Encapsulated Activated Carbon Particles Using a Modified Seeded Method[J]. Acta Physico-Chimica Sinica, ;2013, 29(01): 139-143. doi: 10.3866/PKU.WHXB201210263 shu

Synthesis of MFI-Type Zeolite Membrane Encapsulated Activated Carbon Particles Using a Modified Seeded Method

1.
1 Department of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, P. R. China;
2 Key Laboratory of Biomass Chemical Engineering of Ministry of Education, Department of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, P. R. China

Received Date: 24 August 2012
Available Online: 26 October 2012
Fund Project: 国家自然科学基金项目(21176211) (21176211)化学工程联合国家重点实验室开放课题(SKL-ChE-09D02)资助 (SKL-ChE-09D02)

Zeolite membranes with their advantageous separation and catalytic properties can be coated on traditional catalysts to achieve highly effective perfermance. It is difficult to coat zeolite membranes onto activated carbon (AC) particles, a commonly used catalyst support, because of the hydrophobic and rough surfaces of AC. To overcome these shortcomings, a boehmite gel modified seeded method was developed to synthesize MFI-type zeolite membrane encapsulated AC particles. By using the spray-coating process, the boehmite sol precursor was introduced in a gel layer on the AC surface to provide a smooth surface for seed dispersion and a binder for seed fixation. The obtained seed layer was dense and firm even without calcination. After 6 h rotary hydrothermal synthesis, continuous zeolite membrane encapsulated AC particles were obtained. The synthetic membrane type and the composite material morphologies were elucidated by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The results indicate that MFI-type zeolite membrane has a thickness of 5 μm. For comparison, on AC particles without boehmite gel modification, no continuous membrane forms. Our boehmite gel modified seeded strategy provides an efficient way to prepare zeolite membranes on different inert supports.
- Seeded method,
- Spray-coating,
- Boehmite sol,
- Zeolite membrane,
- Activated carbon particle
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