Citation: Rui Wang, Yuan Tian, Xuefeng Gao, Lei Jiang. Design and fabrication of triangle-pattern superwettability hybrid surface with high-efficiency condensation heat transfer performance[J]. Chinese Chemical Letters, ;2025, 36(3): 110395. doi: 10.1016/j.cclet.2024.110395 shu

Design and fabrication of triangle-pattern superwettability hybrid surface with high-efficiency condensation heat transfer performance

Rui Wang ^{a, 1} ,
Yuan Tian ^{a, 1} ,
Xuefeng Gao ^{a, b, *,} ,
Lei Jiang ^c

a.
Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Suzhou 215123, China
b.
School of Nano-Tech and Nano-Bionics, University of Science and Technology of China, Hefei 230026, China
c.
Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing 100190, China

xfgao2007@sinano.ac.cn

Received Date: 20 May 2024
Revised Date: 27 August 2024
Accepted Date: 30 August 2024
Available Online: 31 August 2024

Figures(4)

Utilizing superwettability micro/nanostructures to enhance the condensation heat transfer (CHT) performance of engineering materials has attracted great interest due to its values in basic research and technological innovations. Currently, exploring facile micro/nanofabrication approaches to create high-efficiency CHT surfaces has been one of research hotspots. In this work, we propose and demonstrate a type of new superwettability hybrid surface for high-efficiency CHT, which consists of superhydrophobic nanoneedle arrays and triangularly-patterned superhydrophilic microdots (SMDs). Such hybrid surface can be fabricated by the facile growth of densely-packed ZnO nanoneedles on the Zn-electroplated copper surface followed by fluorosilane modification and mask-assisted photodegradation. Through regulating the diameters and interspaces of SMDs, we obtain the optimized triangularly-patterned hybrid surface, which shows 42.7% higher CHT coefficient than the squarely-patterned hybrid surface and 58.5% higher CHT coefficient than the superhydrophobic surface. The key of such hybrid surface design is to considerably increase CHT coefficient brought about by SMD-triggered drop sweeping at the cost of slightly reducing heat transfer area of superhydrophobic functional zone for drop jumping. Such new strategy helps develop advanced CHT surfaces for high-efficiency electronic cooling and energy utilization.
- Superwettability,
- Hybrid surface,
- Superhydrophobic,
- Superhydrophilic,
- Patterned surfaces,
- Condensation heat transfer
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