

Improved N2 selectivity for low-temperature NOx reduction over etched ZSM-5 supported MnCe oxide catalysts
English
Improved N2 selectivity for low-temperature NOx reduction over etched ZSM-5 supported MnCe oxide catalysts
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Key words:
- NOx
- / Selective catalytic reduction
- / Mn-based catalyst
- / Low-temperature activity
- / N2 selectivity
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Nitrogen oxides (NOx) emitted from diesel engines account for a considerable portion of air pollutant emissions, which leads to a string of ecological environmental issues in the case of the formation of acid rain, photochemical smog, and haze [1-3]. Currently, selective catalytic reduction with NH3 (NH3-SCR) is a widely applied technology to eliminate nitrogen oxide originating from diesel vehicle exhaust [4-6]. As the core of this technology, catalysts have attracted much attention from researchers [4,7,8]. Metal oxide, noble metal, transition metal, and zeolite catalysts are widely researched by scientists [9-11]. Among them, Cu-SSZ-13 is a commercially available catalyst widely used in removing NOx from diesel vehicles owing to its superior SCR activity and hydrothermal stability [12,13]. Nevertheless, there remains a critical challenge to achieving the goal of rigorous emission control in the future. Considering its higher light-off (> 150 ℃) temperature, the Cu-SSZ-13 catalyst is unable to effectively remove NOx during the low temperature below 200 ℃ [14]. Hence, it is necessary to explore a high-efficiency SCR catalyst for the low-temperature exhaust gas during the cold-start of diesel vehicles [14,15].
Compared with commercial Cu-SSZ-13 catalysts, ZSM-5-based catalysts have more environmentally friendly and low-cost synthesis approaches, which exhibit broad application prospects [16,17]. Developing highly efficient ZSM-5-based catalysts has attracted much attention [18-20]. Fe, Cu-based ZSM-5 catalysts are the most extensively researched [21-24]. However, the low-temperature activity of Fe-ZSM-5 and Cu-ZSM-5 is generally not satisfactory with T90 around 300 ℃ and 250 ℃, respectively [25,26]. Manganese oxide-based catalysts have been demonstrated to possess excellent low-temperature activity owing to the variable valence states (Mn4+, Mn3+, and Mn2+) and excellent redox capacity [27]. Therefore, manganese oxide modification is a good strategy to improve the ZSM-5 catalysts’ low-temperature activity. Ji et al. developed a novel CeMn-ZSM-5 heterogeneous catalyst by simple mechanical grinding of CeMn oxides and ZSM5, which showed beyond 90% NOx conversion during 100–250 ℃ [28]. However, N2 selectivity of CeMn-ZSM-5 was below 90% above 180 ℃. Chen et al. constructed Mn-Ce/ZSM-5 catalyst by an impregnation method, which showed above 90% NOx conversion from 210 ℃ to 300 ℃ but low N2 selectivity below 90% above 200 ℃ [29]. Zhou et al. found that Fe-Ce-Mn/ZSM-5 delivers over 95% NOx conversion between 200 ℃ and 360 ℃. Whereas, with the increasing temperature, a large amount of N2O was produced along with the gradual decrease of N2 selectivity [30]. From the above results, the strong oxidizing property of Mn-based catalysts undoubtedly leads to worse N2 selectivity at high temperatures resulting from the excessive oxidation of NH3 [31]. Therefore, it is urgent to enhance N2 selectivity of Mn-based ZSM-5 catalysts and simultaneously maintain good low-temperature activity.
Creating more mesopores in ZSM-5 is a valid method to enhance catalyst activity by providing more access to available catalytically active sites [24,32,33]. The high specific surface area and porosity of mesoporous ZSM-5 help the active sites to be more dispersed and facilitate the complexation with metal oxides [34,35]. The alkali treatment of microporous ZSM-5 is a simple and effective method to remove the silicon of ZSM-5 framework and introduce mesoporous [37]. In this work, we treated the ZSM-5 zeolite with an etching method using a mixed-alkaline solution (NaOH and TMAH) to create more mesopores, named Z5-E. Then Mn and Ce metal oxides were introduced into Z5-E by an impregnation method to obtain the MnCe/Z5-E catalyst. Interestingly, MnCe/Z5-E possesses more than 90% NOx conversion from 180 ℃ to 330 ℃, which exhibits superior low-temperature activity than the Cu-SSZ-13 commercial catalyst. Moreover, MnCe/Z5-E shows good N2 selectivity with more than 90% below 270 ℃ and more than 80% below 360 ℃. As a comparison, the unetched MnCe/Z5 catalyst shows similar low-temperature activity but inferior N2 selectivity. The promotion mechanism of the low-temperature activity and N2 selectivity over MnCe/Z5-E is probed by the detailed characterizations in terms of the acidic and redox properties of catalysts.
The Z5-E zeolite introduced more mesopores via mixed-alkaline etching: Add a certain quantity of Z5 zeolite after dissolving a certain quantity of NaOH and TMAH (provided by Sinopharm Chemical Reagent Co., Ltd. (China)) in deionized water, after etching for 0.5 h in 90 ℃ oil-bath, centrifuge and wash with deionized water until neutral, and then dry in 80 ℃ oven overnight, calcine the dried samples to acquire Z5-E zeolite. MnCe/Z5-E and MnCe/Z5 were prepared by impregnation method: Add a quantity of Mn(CH3COO)2·4H2O and Ce(NO3)3·6H2O (provided by Sinopharm Chemical Reagent Co., Ltd. (China)) after dissolving in anhydrous ethanol to Z5-E and Z5, respectively, remove the superfluous solution by 45 ℃ rotary evaporation, then dry in 80 ℃ oven and calcine at 500 ℃ for 6 h to acquire MnCe/Z5-E and MnCe/Z5. More detailed experimental parameters and characterizations were provided in the Supporting information.
Firstly, the NH3-SCR activity and N2 selectivity of unetched Mn/Z5 and Ce/Z5 were compared with unetched MnCe/Z5 (Fig. S1 in Supporting information). The low-temperature activity of Mn/Z5 is not as good as that of MnCe/Z5 and produces a large amount of N2O (up to 290 ppm). Compared with MnCe/Z5, Ce/Z5 has worse low-temperature activity but better N2 selectivity. Although the unetched MnCe/Z5 shows good low-temperature activity with 85% NOx conversion at 180 ℃, N2 selectivity is below 90% above 180 ℃ with a large amount of N2O production (up to 105 ppm) above 240 ℃. In order to improve N2 selectivity, we prepared etched MnCe/Z5-E and investigated the effects of MnCe loadings, solvent, and etching time of ZSM-5 on the activity and N2 selectivity (Figs. S2, S4, S6, and S7 in Supporting information). From both points of NOx conversion and N2 selectivity, MnCe/Z5-E using anhydrous ethanol as a solvent with 15 wt% MnO2 and 10 wt% CeO2 and the etching time of 0.5 h is the optimum catalyst (shortly denoted as MnCe/Z5-E in the following context). Besides, MnCe/Z5 with 15 wt% MnO2 and 10 wt% CeO2 is also the optimum catalyst (Figs. S3 and S5 in Supporting information). Compared with the unetched MnCe/Z5, the etched MnCe/Z5-E catalyst not only shows higher low-temperature activity but much better N2 selectivity, as seen in Fig. 1. MnCe/Z5-E exhibits above 90% NOx conversion with a broad window of 180–330 ℃, which shows much better low-temperature activity than the commercial Cu-SSZ-13 (Fig. 1a). Interestingly, the production of N2O of MnCe/Z5-E is notably inhibited compared with MnCe/Z5, and the generation of N2O is always below 100 ppm within the whole temperature window (Fig. 1b). N2 selectivity of MnCe/Z5-E is more than 90% below 270 ℃ and above 80% within the whole temperature window (Fig. 1b). These results indicate that the production of N2O is reduced and N2 selectivity is improved after the mixed-alkaline etching. To investigate the products of non-selective oxidation of NH3, the experiment of NH3 oxidation was carried out (Figs. S9 and S10 in Supporting information). The NH3 conversion of the MnCe/Z5-E is similar to that of the MnCe/Z5. However, the MnCe/Z5 produces a large amount of N2O, NO, and NO2 compared to the MnCe/Z5-E, which leads to the poor N2 selectivity of the MnCe/Z5. Furthermore, even after severe hydrothermal aging treatment, MnCe/Z5-E still shows more than 80% conversion within 210–360 ℃ while N2 selectivity keeps above 80% with below 30 ppm N2O formation for the whole temperature window (Fig. S11 in Supporting information), indicating that the catalyst has excellent hydrothermal stability.
Figure 1
Figure 1. (a) NOx conversion, (b) N2O concentration (histogram) and N2 selectivity (line chart) as a function of reaction temperature for the MnCe/Z5-E, MnCe/Z5, and Cu-SSZ-13 catalysts. Reaction conditions: [NO] = [NH3] = 500 ppm, [O2] = 10 vol%, [H2O] = 5 vol%, [CO2] = 5 vol%, N2 as balance gas, and WHSV = 200,000 mL g−1 h−1.To probe the role of mixed-alkaline etching in improving N2 selectivity, a series of characterizations and analyses were carried out subsequently. Firstly, the catalyst structure was investigated on MnCe/Z5 and MnCe/Z5-E by XRD experiments. As seen in Fig. 2a, MnCe/Z5 exhibits the XRD peaks of ZSM-5 zeolites mainly at 7.9°, 8.8°, 20.3°, 23.2° and 24.0° (PDF #44-0003) [36]. The ZSM-5 characteristic peaks are all well retained but the intensity is decreased over MnCe/Z5-E. The crystallinity of ZSM-5 decreases because the silica is partially removed in the zeolite framework as evidenced in the ICP results (Table S1 in Supporting information) [37]. Besides, no characteristic diffraction peaks of MnCeOx species were found over both MnCe/Z5-E and MnCe/Z5, which indicates the high dispersion of MnCeOx species or amorphous. Raman spectroscopy was used to investigate further details about the catalyst structure. As seen in Fig. 2b, both catalysts show two bands, in which the peaks at 460 cm−1 are assigned to the F2g vibration pattern of CeO2 fluorite structure, and the peaks at 650 cm−1 belong to the Mn-O vibrating in the [MnO6] octahedra [38,39]. It can be found that MnCe/Z5-E shows weaker intensity of two peaks than MnCe/Z5, indicating the more dispersed state of MnCeOx species [40]. The morphology of catalysts was investigated using HRTEM. MnCe/Z5 possesses a smooth surface while MnCe/Z5-E shows porous structures (Fig. S12 in Supporting information). EDX was tested to investigate the element dispersion on the surface of catalysts. The distribution of Mn, Ce, Si, Al, and O elements in MnCe/Z5-E are homogeneous, indicating that MnCe oxides are highly dispersed on the catalyst surface (Fig. 2c). However, MnCe oxides are distributed unevenly and clustered together on the surface of MnCe/Z5 (Fig. S13 in Supporting information). The etched MnCe/Z5 has a higher surface area and more mesopores (Fig. 2d and Table S2 in Supporting information) and thus MnCe oxides are not seriously agglomerated.
Figure 2
Figure 2. (a) XRD patterns of MnCe/Z5-E and MnCe/Z5 catalysts. (b) Raman spectra of MnCe/Z5-E and MnCe/Z5 catalysts. (c) STEM images and the corresponding EDX element mapping of Mn, Ce, Si, Al, and O elements for MnCe/Z5-E catalyst. (d) N2 adsorption-desorption isotherms and pore size distribution (insert) of MnCe/Z5-E and MnCe/Z5 catalysts.The redox characteristics of the catalysts play an essential role in SCR reaction. H2-TPR tests were performed to evaluate the redox properties of the catalysts. As can be seen from Fig. 3a, MnCe/Z5-E and MnCe/Z5 show four reduction peaks that can be divided into the reduction of four oxide species as follows: MnO2 → Mn2O3, Mn2O3 → Mn3O4, Mn3O4 → MnO/CeO2 → CeOx, and CeO2 → CeOx along with the elevating reduction temperature [29,31,41]. The total consumption of H2 is similar for MnCe/Z5-E (0.53 mmol/g) and MnCe/Z5 (0.63 mmol/g), while the proportion of reducible MnOx species is largely different (Table S3 in Supporting information). The proportion of reducible MnO2 over MnCe/Z5-E (37.7%) is higher than that over MnCe/Z5 (12.7%). Meanwhile, the proportion of reducible Mn2O3 over MnCe/Z5-E (51.0%) is lower than that over MnCe/Z5 (76.2%). These results indicate that more high-valence of Mn species exist on MnCe/Z5-E. It is notable that the proportion of Mn3O4 → MnO/CeO2 → CeOx over MnCe/Z5-E (11.2%) is higher than that (4.8%) over MnCe/Z5, which likely account for the more reduction of CeO2. This also indicates the stronger interaction between Mn and Ce species over MnCe/Z5-E, which promotes the reduction of CeO2.
Figure 3
To explore the electronic structure of Mn and Ce over MnCe/Z5-E and MnCe/Z5 catalysts, X-ray photoelectron spectroscopy (XPS) experiments were performed. As seen in Fig. 3b, there are two broad peaks in the range of 635–660 eV, which can be attributed to Mn 2p3/2 and Mn 2p1/2. The peak of Mn 2p3/2 can be assigned to three peaks at 639.6, 642.2, and 645.4 eV, belonging to Mn3+, Mn4+, and satellite peaks respectively [42-44]. By calculating the respective peak area to calculate the relative atomic content of Mn species. It can be found that the ratio of Mn4+/(Mn4+ + Mn3+) is much higher on MnCe/Z5-E (46.69%) than MnCe/Z5 (27.65%) (Table S4 in Supporting information), indicating that more Mn species with high valence exist on MnCe/Z5-E, which is following the result of H2-TPR experiments. It has been reported that Mn4+ species have a higher oxidative capability than Mn3+, which is beneficial to produce NH2, NH, and N resulting from the oxidative dehydrogenation of NH3. Furthermore, NH2 could interact with gaseous NO to generate N2 while NH species interact with gaseous NO to generate N2O [45,46]. The Ce 3d XPS spectra of catalysts are analyzed (Fig. 3c) and can be divided into eight peaks. The peaks denoted as u”, u’, u0, v”, v’, and v0 are attributed to Ce4+, while the remaining peaks assigned as u and v are belonged to Ce3+, respectively [47]. Notably, the proportion of Ce3+/(Ce4+ + Ce3+) is also higher on MnCe/Z5-E (18.37%) than on MnCe/Z5 (12.28%) (Table S4 in Supporting information). The higher Ce3+ content of MnCe/Z5-E is mainly due to the presence of more Mn4+ on the surface according to the chemical equation (Ce4+ + Mn3+ ↔ Ce3+ + Mn4+) and the transfer of electrons from Mn to Ce, which also results in more Mn4+ species. This also indicates the strong interaction between Mn and Ce species on MnCe/Z5-E. The higher content of Ce3+ in the catalysts can generate more oxygen vacancies that facilitate oxygen migration and promote the reactant molecules’ activation. The O 1s XPS spectra of catalysts are further analyzed (Fig. 3d) and can be divided into two peaks, one peak of binding energy of 529.4 eV vests in lattice oxygen (Oβ), and the other peak of binding energy of 532 eV belongs to surface adsorption oxygen (Oα) [48]. The proportion of Oα/(Oα + Oβ) is much higher on MnCe/Z5-E (78.98%) than MnCe/Z5 (66.41%) (Table S4 in Supporting information). Oα is thought to have better oxidation capacity and mobility than lattice oxygen in the redox reaction. Besides, O2-TPD-MS experiments were employed to explore the mobility of oxygen species of MnCe/Z5-E and MnCe/Z5 (Fig. S14 in Supporting information). Below 200 ℃ is assigned to the desorption of chemisorbed oxygen over the surface, 200–600 ℃ belongs to the release of oxygen from the surface lattice, and above 600 ℃ is due to the release of oxygen from the bulk lattice [49]. MnCe/Z5-E exhibits a distinct desorption peak below 200 ℃ compared with MnCe/Z5, which indicates that more oxygen species are adsorbed on the surface of MnCe/Z5-E, which is following the XPS results of O 1s. Based on the above results, it can be found that MnCe/Z5-E owns more Mn4+ species and stronger oxidative capacity together with more oxygen vacancy and reactive adsorbed oxygen species than MnCe/Z5. Generally, the strong oxidative ability of Mn-based catalysts leads to poor N2 selectivity because of excessive oxidation of NH3. However, MnCe/Z5-E shows better N2 selectivity than MnCe/Z5, indicating the excessive oxidation of NH3 is inhibited on MnCe/Z5-E.
To explore the natural reason for better N2 selectivity of MnCe/Z5-E, the acidic properties of catalysts were further investigated because the acidity of catalysts is another critical parameter influencing the activity of catalysts. Fig. 4a shows the NH3-TPD-MS results of MnCe/Z5-E and MnCe/Z5. The peaks at 205–218 ℃ belong to weak acid sites, the peaks at 258–264 ℃ are assigned to moderate-strong acid sites, and the remaining peaks at 356–373 ℃ representing strong acid sites are discovered above MnCe/Z5-E and MnCe/Z5 [50]. The amounts of different kinds of acid are quantified, as shown in Table S5 (Supporting information). Notably, MnCe/Z5-E shows much more moderate-strong acid and strong acid sites than MnCe/Z5. The above results show that the surface acidity of MnCe/Z5-E is effectively improved by mixed-alkaline etching, which derives from the etching of Si in the ZSM-5 framework remaining more Al acidic centers (Table S1 in Supporting information). In situ DRIFT spectra of NH3 desorption also indicate that the acidity of the catalyst is enhanced significantly by alkaline treatment, which is consistent with the NH3-TPD-MS results (Fig. S15 in Supporting information). The acid sites types are further researched on MnCe/Z5-E and MnCe/Z5 by using Pyridine-FTIR (Fig. 4b). The peaks at 1450 and 1600 cm−1 represent Lewis acid sites, the peaks at 1540 and 1640 cm−1 belong to Brønsted acid sites, and the remaining peak at 1490 cm−1 is assigned to both Lewis acid and Brønsted acid sites [51]. It can be found that Lewis acid sites and Brønsted acid sites all exist on MnCe/Z5-E and MnCe/Z5, whereas the MnCe/Z5-E possesses more Lewis acid sites than the unetched MnCe/Z5. As we all know, the Lewis acid sites are closely related to the adsorption of NH3 species and Brønsted acid sites are responsible for the adsorption of NH4+ species in NH3-SCR. As mentioned before, N2O could be generated from NH species reacting with gaseous NO via the E-R pathway, where NH species derive from the oxidative dehydrogenation of NH3. Besides, N2O could be also generated from the decomposition of NH4NO3 that derives from the reaction between adsorbed NH4+ and NO3− species via the Langmuir–Hinshelwood (L-H) mechanism [52]. Therefore, the different N2O formation amount of MnCe/Z5-E and MnCe/Z5 is likely attributed to the more NH3 species on MnCe/Z5-E and more NH4+ species on MnCe/Z5.
Figure 4
NO + O2-TPD-MS experiments were tested to study the adsorption and activation of NOx. As seen in Fig. S16 (Supporting information), both MnCe/Z5-E and MnCe/Z5 show three fitted peaks, in which the peaks below 220 ℃ are attributed to the physically adsorbed NO species, and the remaining peaks above 250 ℃ are ascribed to bridged nitrates and bidentate nitrates species, respectively [9]. It can be found that the desorption peak area of the MnCe/Z5-E is much larger than MnCe/Z5 while the desorption temperature of the MnCe/Z5-E is lower than MnCe/Z5, indicating that MnCe/Z5-E adsorbs more nitrogen oxide species that are also more reactive than MnCe/Z5. In situ DRIFTs of NO adsorption also indicate that more nitrogen oxide species adsorb on MnCe/Z5-E than MnCe/Z5.
For the MnCe/Z5-E, the bidentate nitrate (1562 cm−1), bridged nitrate (1631 cm−1), gaseous NO (1691 cm−1), and trans-N2O22− (1724 cm−1) are observed on the surface of MnCe/Z5-E [53-55]. As for the MnCe/Z5, the bridged nitrite (1225 cm−1), bidentate nitrate (1565 cm−1), bridged nitrate (1631 cm−1), and N2O4 species (1698 cm−1) are found on MnCe/Z5. It can also be found that the peak strength for nitrate adsorption of MnCe/Z5-E is significantly stronger than MnCe/Z5, which indicates that more nitrogen oxide species adsorb on MnCe/Z5-E than MnCe/Z5 (Fig. S17 in Supporting information). In situ DRIFT spectra of NOx desorption also verify that MnCe/Z5-E has stronger NOx adsorption ability, which is consistent with the results of NO + O2-TPD-MS (Fig. S18 in Supporting information).
To further explore the NH3-SCR reaction and N2O inhibition mechanism of MnCe/Z5-E and MnCe/Z5, in situ DRIFT spectra of transient reactions between pre-adsorbed NH3 and NO + O2 at 150 ℃ were investigated for MnCe/Z5-E and MnCe/Z5, as seen in Figs. 5a and b. As for MnCe/Z5-E (Fig. 5a), the pre-adsorbed NH3 results in the appearance of the NH3 (1195 and 1600 cm−1) and NH4+ (1656 cm−1) species [56-58]. After introducing NO + O2, these adsorbed NHx species were gradually reduced. Meanwhile, the nitrogen oxide species including the M-NO2 nitrate species (1320 cm−1), the bidentate nitrate (1562 cm−1), bridged nitrate (1627 and 1645 cm−1), and trans-N2O22− (1732 cm−1) [53-55] gradually appear, and the intensity of these bands gradually increases over time. For MnCe/Z5 (Fig. 5b), the pre-adsorbed NH3 also results in the appearance of NH3 (1190 and 1600 cm−1) and NH4+ species (1660 cm−1) [56-58]. After introducing NO + O2, these adsorbed NHx species were gradually reduced too, and the nitrogen oxide species including the M-NO2 nitrate species (1345 cm−1), bidentate nitrate (1565 cm−1), and bridged nitrate (1628 cm−1) [53-55] increase at the same time. The depletion rates of adsorbed NHx species are compared as shown in Fig. 5c. For MnCe/Z5-E, the NH4+ species are almost inactive while the NH3 species are much more reactive. As for MnCe/Z5, both NH3 and NH4+ species are reactive. Such a result implies that NH3 species are the predominant reactive intermediate for MnCe/Z5-E while NH3 and NH4+ species are both the reactive intermediate for MnCe/Z5.
Figure 5
Figure 5. In situ DRIFT spectra of the transient reactions at 150 ℃ between pre-adsorbed NH3 and NO + O2 as a function of time over MnCe/Z5-E (a) and MnCe/Z5 (b) catalysts (Experimental conditions: 1000 ppm NH3, 1000 ppm NO, 5 vol% O2, N2 as the balance gas). (c) Plots of normalized intensity of adsorbed NHx species as a function of time on MnCe/Z5-E and MnCe/Z5 catalysts. In situ DRIFT spectra of the transient reactions at 150 ℃ between pre-adsorbed NO + O2 and NH3 as a function of time over MnCe/Z5-E (d) and MnCe/Z5 (e) catalysts (Experimental conditions: 1000 ppm NO, 1000 ppm NH3, 5 vol% O2, N2 as the balance gas). (f) Plots of normalized intensity of adsorbed nitrate species as a function of time on MnCe/Z5-E and MnCe/Z5 catalysts.In situ DRIFTs of transient reactions between pre-adsorbed NO + O2 and NH3 at 150 ℃ of MnCe/Z5-E and MnCe/Z5 catalysts were also recorded, as shown in Figs. 5d and e. As for MnCe/Z5-E (Fig. 5d), the bidentate nitrate (1562 cm−1), bridged nitrate (1631 cm−1), gaseous NO (1691 cm−1), and trans-N2O22− (1724 cm−1) [53-55] appear after the pre-adsorbed NO + O2. After introducing NH3, the bidentate nitrate and bridged nitrate (1631 cm−1) species gradually disappear while the NH3 (1176, 1275, and 1600 cm−1) and -NH2 (1532 and 1719 cm−1) [56-58] species gradually appear. From the aforementioned findings, we can deduce that the reaction may proceed between NH3 species and adsorbed nitrate species through the L-H mechanism and between -NH2 species and gaseous NO through the E-R mechanism of MnCe/Z5-E. For MnCe/Z5 (Fig. 5e), the bridged nitrite (1225 cm−1), bidentate nitrate (1565 cm−1), bridged nitrate (1631 cm−1), and N2O4 (1698 cm−1) [53-55] species increase after the pre-adsorbed NO + O2. After introducing NH3, the bidentate nitrate and bridged nitrate species gradually reduce and the NH3 species (1190, 1270, and 1600 cm−1), NH4+ (1735 cm−1), and -NH2 (1538 cm−1) [56-58] increase at the same time. Based on the aforementioned findings, we can also infer that the reaction may proceed between NH3/NH4+ species and adsorbed nitrate species through the L-H mechanism and between -NH2 species and gaseous NO via the E-R mechanism. It can also be noticed that the consumption rates of bridged nitrate species are significantly much faster than that of bidentate nitrate species on both MnCe/Z5 and MnCe/Z5-E (Fig. 5f), indicating the bridged nitrate species are more reactive for both catalysts in the L-H reaction pathways. Obviously, MnCe/Z5-E and MnCe/Z5 exhibit similar reaction pathways but the difference is that NH3 species are the predominate reactive intermediate for MnCe/Z5-E while NH3 and NH4+ species are both the reactive intermediate for MnCe/Z5. As seen in Fig. 6, the NH4+ species could react with adsorbed nitrate species to form NH4NO3 intermediates that directly decompose to N2O and H2O at high temperatures, which is likely the natural reason for worse N2 selectivity of MnCe/Z5 catalyst. As a comparison, MnCe/Z5-E exhibits better N2 selectivity because the adsorbed NH3 species could react with nitrate species to generate N2 and H2O while the formed -NH2 could also react with gaseous NO to generate N2 and H2O.
Figure 6
In summary, the etched MnCe/Z5-E catalyst shows above 90% NOx conversion from 180 ℃ to 330 ℃, which exhibits much better low-temperature activity than the commercial Cu-SSZ-13. Moreover, N2 selectivity of MnCe/Z5-E is above 80% within the whole temperature window which is much better than the unetched MnCe/Z5. The etched MnCe/Z5-E has a higher surface area and more mesopores, leading to more dispersed state of MnCeOx species than that on MnCe/Z5. The strong interaction between Mn and Ce species over MnCe/Z5-E promotes the reduction of CeO2, facilitates the electron transfer from Mn to Ce, and generates more Mn4+ and Ce3+ species. MnCe/Z5-E owns stronger redox capacity than MnCe/Z5, which contributes to forming the reactive nitrate species and -NH2 species from oxidative dehydrogenation of NH3. Moreover, MnCe/Z5-E has more moderate-strong acid and strong acid sites than MnCe/Z5. MnCe/Z5-E exhibits better N2 selectivity because the adsorbed NH3 and -NH2 species are the reactive intermediates that promote the formation of N2. However, the NH4+ species are the main reactive intermediates for MnCe/Z5 that react with adsorbed nitrate species to form NH4NO3 and further decompose to N2O, which is the natural reason for the worse N2 selectivity. This work demonstrates an effective strategy to improve the low-temperature activity and N2 selectivity of SCR catalysts, contributing to designing efficient deNOx catalysts for low-temperature exhaust gas during the cold-start of diesel vehicles.
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[1]
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Figure 1 (a) NOx conversion, (b) N2O concentration (histogram) and N2 selectivity (line chart) as a function of reaction temperature for the MnCe/Z5-E, MnCe/Z5, and Cu-SSZ-13 catalysts. Reaction conditions: [NO] = [NH3] = 500 ppm, [O2] = 10 vol%, [H2O] = 5 vol%, [CO2] = 5 vol%, N2 as balance gas, and WHSV = 200,000 mL g−1 h−1.
Figure 2 (a) XRD patterns of MnCe/Z5-E and MnCe/Z5 catalysts. (b) Raman spectra of MnCe/Z5-E and MnCe/Z5 catalysts. (c) STEM images and the corresponding EDX element mapping of Mn, Ce, Si, Al, and O elements for MnCe/Z5-E catalyst. (d) N2 adsorption-desorption isotherms and pore size distribution (insert) of MnCe/Z5-E and MnCe/Z5 catalysts.
Figure 5 In situ DRIFT spectra of the transient reactions at 150 ℃ between pre-adsorbed NH3 and NO + O2 as a function of time over MnCe/Z5-E (a) and MnCe/Z5 (b) catalysts (Experimental conditions: 1000 ppm NH3, 1000 ppm NO, 5 vol% O2, N2 as the balance gas). (c) Plots of normalized intensity of adsorbed NHx species as a function of time on MnCe/Z5-E and MnCe/Z5 catalysts. In situ DRIFT spectra of the transient reactions at 150 ℃ between pre-adsorbed NO + O2 and NH3 as a function of time over MnCe/Z5-E (d) and MnCe/Z5 (e) catalysts (Experimental conditions: 1000 ppm NO, 1000 ppm NH3, 5 vol% O2, N2 as the balance gas). (f) Plots of normalized intensity of adsorbed nitrate species as a function of time on MnCe/Z5-E and MnCe/Z5 catalysts.
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