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2013 Volume 31 Issue 8
2013, 31(8): 1061-1065
doi: 10.1007/s10118-013-1316-6
Abstract:
A conductive polymeric composite containing in situ ultra-fine metal particles is prepared by melt blending. Incorporation of elastomeric nano-particles and carbon nanotubes hinders the coalescing of metal particles and causes a shift to the breakup direction in the breakup/coalescence equilibrium of metal particles. The prime metal particles (about 26 mm) are in situ converted into the ultra-fine metal particles (UFMP, about 932 nm). The network of carbon nanotubes has been improved due to in situ ultra-fine metal particles and the percolation threshold of the composite with 1.96 vol% UFMP is only 0.25 vol% carbon nanotubes.
A conductive polymeric composite containing in situ ultra-fine metal particles is prepared by melt blending. Incorporation of elastomeric nano-particles and carbon nanotubes hinders the coalescing of metal particles and causes a shift to the breakup direction in the breakup/coalescence equilibrium of metal particles. The prime metal particles (about 26 mm) are in situ converted into the ultra-fine metal particles (UFMP, about 932 nm). The network of carbon nanotubes has been improved due to in situ ultra-fine metal particles and the percolation threshold of the composite with 1.96 vol% UFMP is only 0.25 vol% carbon nanotubes.
2013, 31(8): 1066-1073
doi: 10.1007/s10118-013-1307-7
Abstract:
Polymers exhibit extended structures at high temperatures or in good solvents and collapsed configurations at low temperatures or in poor solvents. This fundamental property is crucial to the design of materials, and indeed has been extensively studied in recent years. In this paper, the collapse of polyethylene rings on an attractive surface was investigated by using molecular dynamics simulations. It is found that the collapse of ring chains on the attractive surface is of distinct difference from their free counterparts, where the collapse becomes more continuous and a one-stage instead of two-stage collapse can be identified by the specific heat. Some hairpin-like crystal structures are found at low temperatures, which are induced by the adsorption interaction of polymer-surface. For a given chain length, the results were further compared with those of the adsorbed linear chains. Due to the topological constraint of ring chains, the number of hairpin structures is clearly less than that of the linear chains. These numerical simulations may provide some new insights into the folding of ring polymers under adsorption interactions.
Polymers exhibit extended structures at high temperatures or in good solvents and collapsed configurations at low temperatures or in poor solvents. This fundamental property is crucial to the design of materials, and indeed has been extensively studied in recent years. In this paper, the collapse of polyethylene rings on an attractive surface was investigated by using molecular dynamics simulations. It is found that the collapse of ring chains on the attractive surface is of distinct difference from their free counterparts, where the collapse becomes more continuous and a one-stage instead of two-stage collapse can be identified by the specific heat. Some hairpin-like crystal structures are found at low temperatures, which are induced by the adsorption interaction of polymer-surface. For a given chain length, the results were further compared with those of the adsorbed linear chains. Due to the topological constraint of ring chains, the number of hairpin structures is clearly less than that of the linear chains. These numerical simulations may provide some new insights into the folding of ring polymers under adsorption interactions.
2013, 31(8): 1074-1086
doi: 10.1007/s10118-013-1291-y
Abstract:
Studies on the behavior of molecular transport properties such as thermal conductivity, gas permeability, volume and surface resistivity have been carried out for the naturally woven coconut sheath (CS) fiber reinforced composites with the addition of nanoclay and chemical treatment of fiber. The compression molding technique was used to fabricate the coconut sheath/clay reinforced hybrid composites. The morphological studies such as X-ray diffractogram (XRD), transmission electron microscopy (TEM) and scanning electron microscopy (SEM) have been carried out for polyester nanocomposites and coconut sheath fiber. The decreased gas permeability, thermal conductivity and volume and surface resistivity have been observed with increasing the weight percentage of nanoclay in polyester matrix. In chemical modifications, the alkali and silane treated coconut sheath reinforced composites have shown great influence on the transport properties due to the increasing hydrophilic nature by the topographical changes at the fiber surface. Dielectric strength has also been reported in this paper for all types of composites. Infra-red (IR) spectra have also been taken to study the physical and chemical structural changes of treated coconut sheath.
Studies on the behavior of molecular transport properties such as thermal conductivity, gas permeability, volume and surface resistivity have been carried out for the naturally woven coconut sheath (CS) fiber reinforced composites with the addition of nanoclay and chemical treatment of fiber. The compression molding technique was used to fabricate the coconut sheath/clay reinforced hybrid composites. The morphological studies such as X-ray diffractogram (XRD), transmission electron microscopy (TEM) and scanning electron microscopy (SEM) have been carried out for polyester nanocomposites and coconut sheath fiber. The decreased gas permeability, thermal conductivity and volume and surface resistivity have been observed with increasing the weight percentage of nanoclay in polyester matrix. In chemical modifications, the alkali and silane treated coconut sheath reinforced composites have shown great influence on the transport properties due to the increasing hydrophilic nature by the topographical changes at the fiber surface. Dielectric strength has also been reported in this paper for all types of composites. Infra-red (IR) spectra have also been taken to study the physical and chemical structural changes of treated coconut sheath.
2013, 31(8): 1087-1095
doi: 10.1007/s10118-013-1293-9
Abstract:
New epoxy resins were prepared from hydroxyl substituted Schiff base monomers in two steps. The first step is based on the synthesis of hydroxyl substituted Schiff base monomers via condensation reaction. The second step includes the reaction between Schiff base monomers with epichlorohydrine (EPC) to obtain epoxy resins. The structures of resulting compounds were confirmed by FTIR and 1H-NMR. TG-DTA and DSC measurements were made for thermal characterizations of the compounds. Chemical resistances of the cured epoxy-amine systems in acidic, alkaline and organic solvents were determined for coating applications. HCl (aqueous solution, 10%), NaOH (aqueous solution, 10%), DMSO, DMF, N-methylpyrrolidone, ethanol, THF and acetone were used for corrosion tests. Chemical resistance data show that the synthesized resins have good chemical resistance against various acid, alkaline and common organic solvents.
New epoxy resins were prepared from hydroxyl substituted Schiff base monomers in two steps. The first step is based on the synthesis of hydroxyl substituted Schiff base monomers via condensation reaction. The second step includes the reaction between Schiff base monomers with epichlorohydrine (EPC) to obtain epoxy resins. The structures of resulting compounds were confirmed by FTIR and 1H-NMR. TG-DTA and DSC measurements were made for thermal characterizations of the compounds. Chemical resistances of the cured epoxy-amine systems in acidic, alkaline and organic solvents were determined for coating applications. HCl (aqueous solution, 10%), NaOH (aqueous solution, 10%), DMSO, DMF, N-methylpyrrolidone, ethanol, THF and acetone were used for corrosion tests. Chemical resistance data show that the synthesized resins have good chemical resistance against various acid, alkaline and common organic solvents.
2013, 31(8): 1096-1107
doi: 10.1007/s10118-013-1301-0
Abstract:
Indentation is a comparatively simple and virtually nondestructive method of determining mechanical properties of material surfaces by means of an indenter inducing a localized deformation. The paper present experimental results of the load-displacement curves, the hardness and the elastic modulus data, and associated analysis for poly(methyl methacrylate) (PMMA) surfaces as a function of contact displacement. The experimental results include continuous stiffness indentations performed using constant loading rate and constant displacement rate experiments. The continuous stiffness indentation involves continuous calculation of a material stiffness, and hence hardness and elastic modulus of surfaces, during discrete loading-unloading cycles, as in a conventional indentation routine, and in a comparatively smaller time constant. The dependence of the compliance curves, the hardness, the elastic modulus and the plasticity index upon the imposed penetration depth, the applied normal load and the deformation rate are described. Tip area and load frame calibrations for the continuous stiffness indentation are also reported. The paper includes practical considerations encountered during indentation of polymers specifically at low penetration depths. The experimental results show a peculiarly harder response of PMMA surfaces at the submicron (near to surface) layers.
Indentation is a comparatively simple and virtually nondestructive method of determining mechanical properties of material surfaces by means of an indenter inducing a localized deformation. The paper present experimental results of the load-displacement curves, the hardness and the elastic modulus data, and associated analysis for poly(methyl methacrylate) (PMMA) surfaces as a function of contact displacement. The experimental results include continuous stiffness indentations performed using constant loading rate and constant displacement rate experiments. The continuous stiffness indentation involves continuous calculation of a material stiffness, and hence hardness and elastic modulus of surfaces, during discrete loading-unloading cycles, as in a conventional indentation routine, and in a comparatively smaller time constant. The dependence of the compliance curves, the hardness, the elastic modulus and the plasticity index upon the imposed penetration depth, the applied normal load and the deformation rate are described. Tip area and load frame calibrations for the continuous stiffness indentation are also reported. The paper includes practical considerations encountered during indentation of polymers specifically at low penetration depths. The experimental results show a peculiarly harder response of PMMA surfaces at the submicron (near to surface) layers.
2013, 31(8): 1108-1116
doi: 10.1007/s10118-013-1303-y
Abstract:
A new chelating resin (CPS-DMA-SABA) was synthesized with the chloromethylated cross-linked polystyrene porous beads (CPS) as raw materials, which were bonded with salicylidene-o-aminobenzoic acid (SABA) on the surface via a quaternary ammonium unit as a linker. The results showed that CPS-DMA-SABA would easily change into a zwitterionic chelating resin (CPS-DMA-SABZ) when washed with distilled water. CPS-DMA-SABA was characterized by elemental analysis, infrared spectra and thermo-gravimetric analysis. The ion sorption capacities of CPS-DMA-SABA were found to be 1916 g/g for Zn2+ with pH at 4.5, 1620 g/g for Cu2+ with pH at 6.2, 1291 g/g for Ni2+ with pH at 6.6 and 780 g/g for Cr3+ with pH at 5.5, respectively. The experiments showed CPS-DMA-SABA also changed its color when meeting with the metal ion in the aqueous solution. As a consequence, CPS-DMA-SABA can not only be used as a solid phase extractant but also an indicator for confirming the heavy metal ion in solutions.
A new chelating resin (CPS-DMA-SABA) was synthesized with the chloromethylated cross-linked polystyrene porous beads (CPS) as raw materials, which were bonded with salicylidene-o-aminobenzoic acid (SABA) on the surface via a quaternary ammonium unit as a linker. The results showed that CPS-DMA-SABA would easily change into a zwitterionic chelating resin (CPS-DMA-SABZ) when washed with distilled water. CPS-DMA-SABA was characterized by elemental analysis, infrared spectra and thermo-gravimetric analysis. The ion sorption capacities of CPS-DMA-SABA were found to be 1916 g/g for Zn2+ with pH at 4.5, 1620 g/g for Cu2+ with pH at 6.2, 1291 g/g for Ni2+ with pH at 6.6 and 780 g/g for Cr3+ with pH at 5.5, respectively. The experiments showed CPS-DMA-SABA also changed its color when meeting with the metal ion in the aqueous solution. As a consequence, CPS-DMA-SABA can not only be used as a solid phase extractant but also an indicator for confirming the heavy metal ion in solutions.
2013, 31(8): 1117-1126
doi: 10.1007/s10118-013-1302-z
Abstract:
In this paper, a new D-A copolymer, PFDBCPDT, which consists of benzo-2,1,3-thiadiazole as acceptor units and cyclopentadithiophene and fluorene as donor units, was synthesized. The thermal, electrochemical, photophysical and photovoltaic properties of PFDBCPDT were studied. PFDBCPDT showed a low optical band gap of 1.84 eV, and relatively low HOMO level of -5.69 eV. The best device performance was obtained by PFDBCPDT/PC61BM (1:3) with 0.5 vol% DIO. The device exhibited a power conversion efficiency of 3.06%, with a relatively high open circuit voltage of 0.87 eV.
In this paper, a new D-A copolymer, PFDBCPDT, which consists of benzo-2,1,3-thiadiazole as acceptor units and cyclopentadithiophene and fluorene as donor units, was synthesized. The thermal, electrochemical, photophysical and photovoltaic properties of PFDBCPDT were studied. PFDBCPDT showed a low optical band gap of 1.84 eV, and relatively low HOMO level of -5.69 eV. The best device performance was obtained by PFDBCPDT/PC61BM (1:3) with 0.5 vol% DIO. The device exhibited a power conversion efficiency of 3.06%, with a relatively high open circuit voltage of 0.87 eV.
2013, 31(8): 1127-1138
doi: 10.1007/s10118-013-1310-z
Abstract:
Natural rubber grafted maleic anhydride (NR-g-MAH) was synthesized by mixing maleic anhydride (MAH) and natural rubber (NR) in solid state in a torque rheometer using dicumyl peroxide (DCP) as initiator. Then the self-prepared NR-g-MAH was used as a compatibilizer in the natural rubber/short nylon fiber composites. Both the functionalization of NR with MAH and the reaction between the modified rubber and the nylon fiber were confirmed by Fourier transform infrared spectroscopy (FTIR). Composites with different nylon short fiber loadings (0, 5, 10, 15 and 20 phr) were compounded on a two-roll mill, and the effects of the NR-g-MAH on the tensile and thermal properties, fiber-rubber interaction, as well as the morphology of the natural rubber/short nylon fiber composites were investigated. At equal fiber loading, the NR-g-MAH compatibilized NR/short nylon fiber composites showed improved tensile properties, especially the tensile modulus at 100% strain which was about 1.5 times that of the corresponding un-compatibilized ones. The equilibrium swelling tests proved that the incorporation of NR-g-MAH increased the interaction between the nylon fibers and the NR matrix. The crosslink density measured with NMR techniques showed that the NR-g-MAH compatiblized composites had lower total crosslink density. The glass transition temperatures of the compatibilized composites were about 1 K higher than that of the corresponding un-compabilized ones. Morphology analysis of the NR/short nylon fiber composites confirmed NR-g-MAH improved interfacial bonding between the NR matrix and the nylon fibers. All these results signified that the NR-g-MAH could act as a good compatilizer of NR/short nylon fiber composites and had a potential for wide use considering its easy to be prepared and compounded with the composites.
Natural rubber grafted maleic anhydride (NR-g-MAH) was synthesized by mixing maleic anhydride (MAH) and natural rubber (NR) in solid state in a torque rheometer using dicumyl peroxide (DCP) as initiator. Then the self-prepared NR-g-MAH was used as a compatibilizer in the natural rubber/short nylon fiber composites. Both the functionalization of NR with MAH and the reaction between the modified rubber and the nylon fiber were confirmed by Fourier transform infrared spectroscopy (FTIR). Composites with different nylon short fiber loadings (0, 5, 10, 15 and 20 phr) were compounded on a two-roll mill, and the effects of the NR-g-MAH on the tensile and thermal properties, fiber-rubber interaction, as well as the morphology of the natural rubber/short nylon fiber composites were investigated. At equal fiber loading, the NR-g-MAH compatibilized NR/short nylon fiber composites showed improved tensile properties, especially the tensile modulus at 100% strain which was about 1.5 times that of the corresponding un-compatibilized ones. The equilibrium swelling tests proved that the incorporation of NR-g-MAH increased the interaction between the nylon fibers and the NR matrix. The crosslink density measured with NMR techniques showed that the NR-g-MAH compatiblized composites had lower total crosslink density. The glass transition temperatures of the compatibilized composites were about 1 K higher than that of the corresponding un-compabilized ones. Morphology analysis of the NR/short nylon fiber composites confirmed NR-g-MAH improved interfacial bonding between the NR matrix and the nylon fibers. All these results signified that the NR-g-MAH could act as a good compatilizer of NR/short nylon fiber composites and had a potential for wide use considering its easy to be prepared and compounded with the composites.
2013, 31(8): 1139-1147
doi: 10.1007/s10118-013-1304-x
Abstract:
A novel simple but effective initiating system of H2O/AlCl3/veratrole (VE) has been developed to synthesize high molecular weight polyisobutylene (PIB) at elevated temperatures via cationic polymerization of isobutylene (IB) in solvent mixture of hexane/methylene dichloride (n-Hex/CH2Cl2=2/1, V/V). VE played very important roles in decreasing cationicity of the growing chain ends, suppressing side reactions of chain transfer and termination during polymerization, leading to production of high molecular weight PIBs. PIBs with high yields, having very high weight-average molecular weight (Mw) of 1117000 and 370000 g/mol could be synthesized with H2O/AlCl3/VE initiating system at VE concentration of 5.4 mmol/L at -80 and -60℃ respectively. Molecular weight of PIB increased remarkably with increasing VE concentration. The reaction order with respect to VE concentration was determined to be -3.52 via FTIR spectroscopy in combination with a diamond tipped attenuated total reflectance (ATR) immersion probe. The negative reaction order of VE was consistent with its retarding effect on IB polymerization by interacting with the propagating species. Molecular weight of PIB decreased with increasing polymerization temperature. The activation energy for polymerization degree (EDP) could be determined to be around -23 kJ/mol when VE concentration was 5.4 mmol/L or 6.4 mmol/L.
A novel simple but effective initiating system of H2O/AlCl3/veratrole (VE) has been developed to synthesize high molecular weight polyisobutylene (PIB) at elevated temperatures via cationic polymerization of isobutylene (IB) in solvent mixture of hexane/methylene dichloride (n-Hex/CH2Cl2=2/1, V/V). VE played very important roles in decreasing cationicity of the growing chain ends, suppressing side reactions of chain transfer and termination during polymerization, leading to production of high molecular weight PIBs. PIBs with high yields, having very high weight-average molecular weight (Mw) of 1117000 and 370000 g/mol could be synthesized with H2O/AlCl3/VE initiating system at VE concentration of 5.4 mmol/L at -80 and -60℃ respectively. Molecular weight of PIB increased remarkably with increasing VE concentration. The reaction order with respect to VE concentration was determined to be -3.52 via FTIR spectroscopy in combination with a diamond tipped attenuated total reflectance (ATR) immersion probe. The negative reaction order of VE was consistent with its retarding effect on IB polymerization by interacting with the propagating species. Molecular weight of PIB decreased with increasing polymerization temperature. The activation energy for polymerization degree (EDP) could be determined to be around -23 kJ/mol when VE concentration was 5.4 mmol/L or 6.4 mmol/L.
2013, 31(8): 1148-1160
doi: 10.1007/s10118-013-1278-8
Abstract:
A series of nanocomposites based on poly(-caprolactone) (PCL) and graphene oxide (GO) were prepared by in situ polymerization. Scanning electron microscopy observation revealed not only a well dispersion of GO but also a strong interfacial interaction between GO and the PCL matrix, as evidenced by the presence of some GO nanosheets embedded in the matrix. Effects of GO nanofillers on the crystal structure, crystallization behavior and spherulitic morphology of the PCL matrix were investigated in detail. The results showed that the crystallization temperature of PCL enhanced significantly due to the presence of GO in the nanocomposites, however, the addition of GO did not affect the crystal structure greatly. Thermal stability of PCL remarkably increased with the addition of GO nanosheets, compared with that of pure PCL. Incorporation of GO greatly improved the tensile strength and Youngs modulus of PCL without a significant loss of the elongation at break.
A series of nanocomposites based on poly(-caprolactone) (PCL) and graphene oxide (GO) were prepared by in situ polymerization. Scanning electron microscopy observation revealed not only a well dispersion of GO but also a strong interfacial interaction between GO and the PCL matrix, as evidenced by the presence of some GO nanosheets embedded in the matrix. Effects of GO nanofillers on the crystal structure, crystallization behavior and spherulitic morphology of the PCL matrix were investigated in detail. The results showed that the crystallization temperature of PCL enhanced significantly due to the presence of GO in the nanocomposites, however, the addition of GO did not affect the crystal structure greatly. Thermal stability of PCL remarkably increased with the addition of GO nanosheets, compared with that of pure PCL. Incorporation of GO greatly improved the tensile strength and Youngs modulus of PCL without a significant loss of the elongation at break.
2013, 31(8): 1161-1172
doi: 10.1007/s10118-013-1317-5
Abstract:
Since tertiary amines (C-H) can be oxidized by peroxides and transition metal cations in high oxidation states into C radicals to initiate vinylic polymerizations of methacrylates, Cu2+ and 2-(N,N-dimethylamino)ethyl methacrylate (DMAEMA) form a polymerizable redox initiating pair, in which DMAEMA serves as an intrinsically reducing inimer. CuSO4-catalyzed aqueous self-initiated radical polymerizations of DMAEMA were successfully performed at ambient temperature via a continuous Cu2+-tertiary amine redox initiation based on catalyst regeneration in the presence of O2. The polymerization kinetics was monitored by gas chromatography and the structure of PDMAEMA was characterized by gel-permeation chromatography, nuclear magnetic resonance spectroscopy, laser light scattering and online intrinsic-viscosity analysis. Both the monomer conversion and the molecular weight of PDMAEMA increase with the reaction while the molecular weight distribution maintains rather broad, as the Cu2+-DMAEMA redox-initiation leads to linear PDMAEMA chains with terminal methacryloxyl moieties, and the Cu2+-PDMAEMA redox-initiation results in branched chains. The branched topology forms and develops only for the high-MW components of the PDMAEMA. Our results provide a facile strategy to prepare branched polymers from such commercially available intrinsically reducing inimers using a negligible concentration of regenerative air-stable catalysts.
Since tertiary amines (C-H) can be oxidized by peroxides and transition metal cations in high oxidation states into C radicals to initiate vinylic polymerizations of methacrylates, Cu2+ and 2-(N,N-dimethylamino)ethyl methacrylate (DMAEMA) form a polymerizable redox initiating pair, in which DMAEMA serves as an intrinsically reducing inimer. CuSO4-catalyzed aqueous self-initiated radical polymerizations of DMAEMA were successfully performed at ambient temperature via a continuous Cu2+-tertiary amine redox initiation based on catalyst regeneration in the presence of O2. The polymerization kinetics was monitored by gas chromatography and the structure of PDMAEMA was characterized by gel-permeation chromatography, nuclear magnetic resonance spectroscopy, laser light scattering and online intrinsic-viscosity analysis. Both the monomer conversion and the molecular weight of PDMAEMA increase with the reaction while the molecular weight distribution maintains rather broad, as the Cu2+-DMAEMA redox-initiation leads to linear PDMAEMA chains with terminal methacryloxyl moieties, and the Cu2+-PDMAEMA redox-initiation results in branched chains. The branched topology forms and develops only for the high-MW components of the PDMAEMA. Our results provide a facile strategy to prepare branched polymers from such commercially available intrinsically reducing inimers using a negligible concentration of regenerative air-stable catalysts.
2013, 31(8): 1173-1182
doi: 10.1007/s10118-013-1292-x
Abstract:
The crystallization behavior of poly(ethylene adipate) (PEA) on highly oriented high-density polyethylene (PE) substrate both from solution and isotropic melt was studied by means of optical microscopy, differential scanning calorimetry, atomic force microscopy and electron diffraction. The results show that the PE influences the crystallization of PEA strongly, which results in an epitaxial growth of PEA with well ordered structure. At the boundary of the PE substrate, a transcrystalline PEA layer is observed. Fine structural observation illustrates that the PEA grows on the PE substrate in edge-on lamellae with fixed orientation. Electron diffraction demonstrates that the epitaxial organization of PEA on PE occurs with both polymer chains parallel, which leads to the (00l) PEA diffractions inclined ?23.5? to the chain direction of PE crystals. Combining the real space morphological observation and electron diffraction results, it is concluded that the epitaxial PEA edge-on lamellae are folded in the {00l} lattice planes.
The crystallization behavior of poly(ethylene adipate) (PEA) on highly oriented high-density polyethylene (PE) substrate both from solution and isotropic melt was studied by means of optical microscopy, differential scanning calorimetry, atomic force microscopy and electron diffraction. The results show that the PE influences the crystallization of PEA strongly, which results in an epitaxial growth of PEA with well ordered structure. At the boundary of the PE substrate, a transcrystalline PEA layer is observed. Fine structural observation illustrates that the PEA grows on the PE substrate in edge-on lamellae with fixed orientation. Electron diffraction demonstrates that the epitaxial organization of PEA on PE occurs with both polymer chains parallel, which leads to the (00l) PEA diffractions inclined ?23.5? to the chain direction of PE crystals. Combining the real space morphological observation and electron diffraction results, it is concluded that the epitaxial PEA edge-on lamellae are folded in the {00l} lattice planes.
