Carbon-supported CoS4-C single-atom nanozyme for dramatic improvement in CO2 electroreduction to HCOOH: A DFT study combined with hybrid solvation model

Hao Sun Jingyao Liu

Citation:  Hao Sun, Jingyao Liu. Carbon-supported CoS4-C single-atom nanozyme for dramatic improvement in CO2 electroreduction to HCOOH: A DFT study combined with hybrid solvation model[J]. Chinese Chemical Letters, 2023, 34(8): 108018. doi: 10.1016/j.cclet.2022.108018 shu

Carbon-supported CoS4-C single-atom nanozyme for dramatic improvement in CO2 electroreduction to HCOOH: A DFT study combined with hybrid solvation model

English

  • Electrochemical carbon dioxide reduction reaction (eCO2RR) provides an attractive way to convert CO2 into valuable fuels and chemicals using renewable energy under mild and controllable conditions. On the one hand, it can realize the efficient storage of electric energy and alleviate the energy crisis. On the other hand, it can reduce the emission of CO2 into the atmosphere and alleviate the greenhouse effect [1,2]. Therefore, eCO2RR has broad application prospects. Despite a considerable amount of experimental and theoretical reports [38], there are still some critical challenges to the technological viability of eCO2RR. In the process of eCO2RR, high overpotential is required to activate the stable C=O bond [9]. At the same time, the competition between hydrogen evolution reaction (HER) and multiple reaction paths leads to low Faradaic efficiency and poor product selectivity [10]. Therefore, finding economical and efficient catalysts is the key to promote the development and application of electrocatalytic CO2 reduction technology.

    Natural enzymes play a vital role in living systems due to their excellent catalytic activities and selectivity. However, the high preparation cost, easy deactivation and limited reaction conditions hinder their practical application [11]. One of the improved strategies is to develop enzyme-mimic materials that can overcome the above drawbacks. In particular, single-atom nanozymes (SANs) have recently received considerable attention [12,13]. SAN is a special kind of single-atom catalysts (SACs). It is well known that SACs have the structural characteristics of high atom dispersion and ultra-high atom utilization, and they show high activity in many catalytic reactions [14,15]. In addition to these characteristics of SACs, SANs also mimic the coordination environment or geometric configuration of the enzymes and exhibit specific product selectivity for specific reactions. Moreover, the catalytic activity of SANs can be easily regulated by the microenvironment, and the required reaction conditions are relatively mild [16]. Due to the characteristics of the structure and performance, SANs have aroused increasing research interest in the electrocatalytic field [1719]. For example, TM-N-C metal enzymes with active sites similar to peroxidase (POD), oxidase (OXD) and porphyrin have been extensively studied. Fe-N-C SAN with FeN4 sites showed high peroxidase-like activity of 25.33 U/mg for the electroreduction of H2O2 [20]. SAN with nanoframe-confined FeN5 active sites, which was designed by Huang et al. [21] with a similar structure to the axial ligand–coordinated heme of cytochrome P450, showed excellent catalytic activity for oxygen reduction reaction. In addition to the N-coordinated structure, the TM-S site is also the active center of many natural enzymes, such as nitrogenase, formate dehydrogenase (FADH), and CO-dehydrogenase (CODH). Wen et al. [22] theoretically designed a series of graphene-supported MoX4 (X = C, N, B, S, P) SACs, and found that MoS4/GR with the same coordination as nitrogenase can catalyze nitrogen reduction reaction (NRR) at a low limiting potential of −0.29 V. Recently, the active sites [NiS4] of FADH and CODH were simulated experimentally [23], and the prepared MOFs incorporated with nickel bis(dithiolene) ligands significantly improved the conversion rate and Faradaic effciency (89%) of CO2 electroreduction to HCOOH. In addition, carbon-supported CoS4 SAC was also successfully synthesized by pyrolysis of Co-MOF-74 in a strongly polar molten salt system [24], and the counter electrode of this SAC showed higher photo-electric conversion effciency than Pt counter electrode, and has good structural stability.

    Inspired by the active site structures of FADH and CODH and the latest experimental synthesis of CoS4, in this study, we used density functional theory (DFT) to calculate and design a series of enzyme-like single-atom catalysts supported on graphene with TMS4-C active center for electrochemical CO2RR, where the TM atoms are the Group Ⅷ transition metals (TM = Co, Ni, Rh, Ir). Since eCO2RR occurs in the electrolyte, in order to better consider the solvent effect, the hybrid solvation model was adopted in the calculation. To further clarify the influence of coordination environment on catalytic performance, we also studied the CO2RR mechanism of typical TMN4-C catalysts for the selected TM of above TMS4-C SANs. DFT results show that CoS4-C SAN has a theoretical limiting potential of −0.07 V for the highly selective electroreduction of CO2RR to HCOOH. TMS4-C SANs have better CO2 catalytic performance than the corresponding TMN4-C SACs. In addition, two descriptors of TMX4-C (X = N, S) CO2RR activity based on intrinsic properties were proposed. Our current results may provide new insights into the design of advanced CO2RR electrocatalysts.

    Spin-polarized density functional theory (DFT) calculations were performed by the Vienna Ab initio Simulation Package (VASP) using the generalized gradient approximation (GGA) with Perdew−Burke−Ernzerhof (PBE) functional, with a cutoff energy of 400 eV [2528]. A Monkhorst−Pack mesh of 3 × 3 × 1 k-points was used for geometric optimization and 9 × 9 × 1 for electronic structure analysis. The long-range van der Waal's interactions were described using the DFT-D3 empirical dispersion correction [29]. The energy and force convergence criteria were set to 10−5 eV and 0.02 eV/Å, respectively. The vacuum was set as 20 Å to avoid interactions between periodic images in the z direction. Referring to the previous reports [3032], the graphene monolayer was modeled using a 4 × 4 × 1 supercell. Moreover, the hybrid solvation was adopted to describe the solvation effect. A hexagonal water bilayer containing 16 H2O molecules was added to simulate surrounding water molecules, and Poisson–Boltzmann implicit solvation model was utilized to describe long-range interactions, as implemented in the VASPsol [33].

    To evaluate the thermodynamic and electrochemical stability of SANs, we calculated the formation energy (Ef) and dissolution potential (Udiss, vs. SHE), which are defined as

    (1)

    (2)

    where Etotal and Esub are the energies of SAN and substrate, respectively, and ETM is the energy of the single metal atom in the bulk; Udisso(metal, bulk) is the standard dissolution potential of bulk metals, and Ne is the number of electrons involved in the dissolution [34]. It can be seen that Ru-, Os- and PtS4-C with positive Ef cannot maintain stability due to the thermodynamically favorable diffusion and aggregation of metal atoms, and FeS4-C is easily deactivated due to the dissolution of Fe atoms under electrochemical conditions (Fig. 1a). The stability of the other 5 SANs is further confirmed through 20 ps AIMD simulations with a time step of 1 fs in the NVT ensemble at 400 K. It can be seen that Co-, Ni-, Rh- and IrS4-C maintain stable TM-S4 structures after 20 ps AIMD simulations (Fig. 1b and Fig. S1 in Supporting information). In addition, although PdS4-C SAN with S-Pd-S coordination could hold stability through the AIMD simulation, it undergoes a great distortion when the intermediates are adsorbed on the surface (Fig. S2 in Supporting information). Thus, it was not considered in the following mechanism study.

    Figure 1

    Figure 1.  (a) Udiss and Ef of Group Ⅷ transition metals SANs. (b) Temperature and energy curves versus timesteps and local structures before and after AIMD for CoS4-C.

    Due to the single-atom characteristic of SANs, only C1 products were considered in the current work. As shown in Scheme S1 (Supporting information), proton-electron pairs attack CO2 to form different initial configurations (*COOH and *HCOO), resulting in different pathways of eCO2RR, and finally generate C1 products, HCOOH, CO, CH3OH and CH4 via multi-step proton coupled electron transfer (PCET). Fig. 2 (left) shows the free energy diagrams of CO2RR on TMS4-C. Reduction of intermediates (such as * H2COO, * COH) that are too high in the free energy diagrams was not considered further. To facilitate comparison, the corresponding CO2RR free energy curves of TMN4-C catalyst are shown in Fig. 2 (right). The free energy change of each elementary step was calculated according to the computational hydrogen electrode (CHE) model proposed by Nørskov et al. [35]. The limiting potential of CO2RR is defined as UL = -ΔGPDS/e, where the ΔGPDS is the free energy change of the potential-determined step (PDS).

    Figure 2

    Figure 2.  Free energy diagrams of CO2RR on (a) CoS4-C (left) and CoN4-C (right). (b) NiS4-C (left) and NiN4-C (right). (c) RhS4-C (left) and RhN4-C (right).

    As shown in Fig. 2a, the formation of intermediates *HCOO and *COOH on CoS4-C SAN requires the free energy of 0.07 and 0.37 eV, respectively. The hydrogenation of these two intermediates directly forms HCOOH(dl) at the catalysts-electrolyte interface instead of adsorbed *HCOOH, which prevents the continuous hydrogenation of *HCOOH. In addition, *COOH can be further converted into *CO. However, the release of CO or further hydrogenation of *CO to *CHO needs to overcome a large free energy barrier, which is 1.00 and 2.01 eV, respectively, indicating the formation of other C1 products via *CO, such as CH3OH and CH4, is unfavorable. Therefore, HCOOH is the predominant product of CO2 reduction on CoS4-C, and the PDS is * + CO2 + H+ + e → *HCOO, with the UL of −0.07 V. The reaction mechanism on the surface of CoN4-C is quite different from that of CoS4-C. It can be seen from Fig. 1b that the intermediate *HCOO is hydrogenated to form *HCOOH, and *COOH is hydrogenated to form *CO. *HCOOH is formed via the hydrogenation of *HCOO, and *CO is formed via the hydrogenation of *COOH. *HCOOH and *CO either desorb from the surface to generate 2e products HCOOH and CO due to the weak adsorption of *HCOOH and *CO, or occur subsequent hydrogenation to generate 6e product CH3OH and 8e product CH4. The PDS of the formation of HCOOH, CH3OH and CH4 is the step of *HCOO + H+ + e → *HCOOH, with a limiting potential of −0.30 V, and the PDS of the formation of CO is the step of * + CO2 + H+ + e → *COOH with UL= −0.46 V. These results show that CoN4-C can catalyze the reduction of CO2 to multiple C1 products, but suffers poor product selectivity. Obviously, CoS4-C shows better activity and product selectivity than CoN4-C. As shown in Fig. 2b, both NiS4-C and NiN4-C tend to generate HCOOH through the HCOO pathway, and the first hydrogenation step * + CO2 + H+ + e → *HCOO is the PDS, corresponding to the UL of −0.42 and −0.66 V, respectively. So NiS4-C exhibits better performance for HCOOH production than NiN4-C. On RhS4-C, as shown in Fig. 2c, CO2RR to HCOOH via the *HCOO intermediate is more favorable than CO generation via *COOH. The first dehydrogenation step is the PDS for HCOOH formation, and the UL is −0.84 V. For RhN4-C, in addition to generating HCOOH, since *CO is facile to be hydrogenated to *CHO, which makes the subsequent PCET steps feasible, various products may be generated in the CO2RR process, including CO, HCOOH, CH3OH, CH4, with the same PDS (* + CO2 + H+ + e → *COOH). The limiting potentials of RhS4-C and RhN4-C are −0.84 and −1.08 V, respectively. IrS4-C mainly generates HCOOH and CO via *COOH at the limiting potential of −0.93 V, while for IrN4-C, four C1 products CO, HCOOH, CH3OH, and CH4 will be produced at the limiting potential of −1.16 V. And the PDS of these two catalysts is the step of * + CO2 + H+ + e → *COOH (Fig. S3 in Supporting information). Thus, Rh/IrS4-C also shows better activity and product selectivity than Rh/IrN4-C.

    Hydrogen evolution reaction (HER) is the main competing side reaction involved in electrocatalytic CO2 reduction process, resulting in low Faradaic efficiency. The free energy diagrams of HER are given in Fig. 3a. It can be seen that Co-, Rh- and IrS4-C suppress the HER in comparison with corresponding TMN4-C SACs, while NiS4-C shows better HER performance than NiN4-C. Furthermore, in order to evaluate the selectivity preference, we compared the difference of the limiting potentials between CO2RR and HER. As shown in Fig. 3b, the UL(CO2RR) - UL(HER) value of Co/NiS4-C and NiN4-C was positive, which means that they exhibit better selectivity to CO2RR than to HER. In addition, although UL(CO2RR) - UL(HER) values of RhS4-C and IrS4-C are negative, they are more positive than the corresponding values of TMN4-C catalysts (−0.08 V vs. −0.67 V; −0.43 V vs. −0.88 V), indicating that compared with TMN4-C coordination, TMS4-C improves the selectivity of the catalyst towards CO2RR.

    Figure 3

    Figure 3.  (a) HER free energy profiles and (b) UL(CO2RR) - UL(HER) of TMS4-C and TMN4-C catalysts.

    The above results indicate that these TMS4-C SANs show better activity and selectivity than widely studied TMN4-C catalysts. Compared with Cu(211) (UL = −0.61 V), CoS4-C and NiS4-C SANs exhibit better catalytic performance. Specially, the CoS4-C SAN that has been prepared in experiment owns the FADH-like activity and selectivity for the production of HCOOH, and can generate HCOOH at a low UL of −0.07 V, showing its great practical application potential. To explore the nature that TMS4-C SANs have better catalytic activity than TMN4-C, the electronic structure analysis of these catalysts was performed. The partial charge transfer of these two kinds of SACs was analyzed by Bader charge analysis [36]. The charge density difference (CDD) of TMS4-C SANs and TMN4-C SACs is plotted in Fig. 4. As can be seen from the figure, since the electronegativity of S is lower than that of N, the TM atom donates less electrons to S atoms than to N atoms, resulting in lower valence state. For the same metal, the greater the electron density of TM atom caused by the low electronegativity of S, the higher the reduction ability.

    Figure 4

    Figure 4.  Side view of CDD maps of (a) CoS4-C and CoN4-C, (b) NiS4-C and NiN4-C, (c) RhS4-C and RhN4-C, (d) IrS4-C and IrN4-C. The Co, Ni, Rh, Ir, C, N and S atoms are represented by indigo blue, light gray, tawny, olive, brown, bule and yellow balls, respectively. The H2O molecules are represented by white-red sticks. The yellow and blue areas mean the accumulation and depletion of electron density (isosurface value: 0.01 e/Å3). The purple arrow represents the direction of electron transfer.

    The distribution of electrons in the dz2 orbitals has a great influence on the catalytic activity of SACs, because intermediates are usually axially adsorbed on the single-atom site, which has been reported in previous studies [37,38]. Here, the d-band centers of axial dz2 orbitals (ε(dz2)) of transition metals in TMS4-C and TMN4-C were calculated and shown in Fig. 5. It is seen that the ε(dz2) of TMS4-C is closer to the Fermi level than the ε(dz2) of the corresponding TMN4-C SACs, indicating that compared with TMN4-C, the S-coordination causes the d-band centers of dz2 orbitals to move upwards, thus enhancing the interaction between TMS4-C and intermediates *HCOO (Co-, Ni-, RhS4-C) and *COOH (IrS4-C). As the first hydrogenation step of CO2 to *HCOO/*COOH is the PDS of the electrocatalytic CO2RR on TMS4-C and TMN4-C, the stronger interaction between TMS4-C surface and *HCOO/*COOH makes it show better activity than TMN4-C.

    Figure 5

    Figure 5.  ε(dz2) of TMS4-C and TMN4-C.

    It is meaningful to explore the descriptors highly correlated to the catalytic activity in order to guide the design of novel CO2RR electrocatalysts. Based on the intrinsic properties of the catalysts, we proposed a descriptor φ1, which is defined as φ1 = χTM/χNM - NdNes, where χTM is the electronegativity of TM atom, χNM is the electronegativity of nonmetal atom (S or N) coordinated with the TM atom, and Nd and Nes are the number of d electrons and the number of electron shell layers, respectively. Fig. 6a shows that the UL of TMS4-C and TMN4-C presents a linear relationship with φ1, indicating that φ1 can serve as an activity descriptor for CO2RR, and the electronegativity of active center atoms and coordination atoms has a great influence on the catalytic activity. In addition, for TMS4-C and TMN4-C catalysts, considering the coordination environments and TM-support interaction, we plotted the variation of the limiting potentials of CO2RR on all these SACs with φ2, where φ2 represents the difference between the d-band center of TM atom (εd) and p-band center of coordinated S or N atoms (εp), that is, φ2 = εdεp. Interestingly, it can be seen from Fig. 6b that the dependence of UL as a function of φ2 displays a volcano-shaped curve, in which the optimal CoS4-C SAN with the best performance for CO2RR lies around the peak of the volcano, with φ2 of 2.31. Thus, φ2 can be used as a good descriptor to exhibit the CO2RR activity. The finding of these two descriptors with reliable R2 will be beneficial to give a reliable prediction for the catalytic ability of more similar systems.

    Figure 6

    Figure 6.  (a) Linear relationship between UL and descriptor φ1. (b)Volcano-shape relationship between UL and descriptor φ2.

    In summary, we designed carbon-supported Group Ⅷ TMS4-C single-atom nanozymes (SANs) with FADH-mimic TMS4 sites for electrochemical CO2 reduction reaction (eCO2RR) through DFT calculations combined with the hybrid solvation model. After the evaluation of thermodynamic and electrochemical stability, four transition metal Co, Ni, Rh and Ir SANs were selected to study the CO2RR mechanism, and their catalytic performance was compared with that of TMN4-C. Gibbs free energy profiles show that TMS4-C selectively reduces CO2 to HCOOH, while TMN4-C generates multiple C1 products. Moreover, TMS4-C SANs show better catalytic ability toward CO2RR than corresponding TMN4-C SACs, which can be attributed to the more electrons on TM atoms and the upshift of d-band center of dz2 orbitals to the Fermi level. More importantly, the origin of the CO2RR activity of TMS4-C and TMN4-C is revealed by the two descriptors (φ1 and φ2), which are highly related to the intrinsic parameters and electronic structure properties. The limiting potentials of these catalysts exhibit a volcano-shaped curve with φ2, and CoS4-C stands near the top of the volcano. Its UL (−0.07 V) is far lower than the results reported previously, indicating that CoS4-C is a potential SAN catalyst for CO2 reduction. These findings are helpful to predict the catalytic activity of SACs and can provide new clues and ideas for the design of novel electrocatalysts for CO2 reduction.

    The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

    This work was supported by the National Key Research and Development Program of China (No. 2021YFA1500403), and the National Natural Science Foundation of China (No. 21773083).

    Supplementary material associated with this article can be found, in the online version, at https://doi.org/10.1016/j.cclet.2022.108018.


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  • Figure 1  (a) Udiss and Ef of Group Ⅷ transition metals SANs. (b) Temperature and energy curves versus timesteps and local structures before and after AIMD for CoS4-C.

    Figure 2  Free energy diagrams of CO2RR on (a) CoS4-C (left) and CoN4-C (right). (b) NiS4-C (left) and NiN4-C (right). (c) RhS4-C (left) and RhN4-C (right).

    Figure 3  (a) HER free energy profiles and (b) UL(CO2RR) - UL(HER) of TMS4-C and TMN4-C catalysts.

    Figure 4  Side view of CDD maps of (a) CoS4-C and CoN4-C, (b) NiS4-C and NiN4-C, (c) RhS4-C and RhN4-C, (d) IrS4-C and IrN4-C. The Co, Ni, Rh, Ir, C, N and S atoms are represented by indigo blue, light gray, tawny, olive, brown, bule and yellow balls, respectively. The H2O molecules are represented by white-red sticks. The yellow and blue areas mean the accumulation and depletion of electron density (isosurface value: 0.01 e/Å3). The purple arrow represents the direction of electron transfer.

    Figure 5  ε(dz2) of TMS4-C and TMN4-C.

    Figure 6  (a) Linear relationship between UL and descriptor φ1. (b)Volcano-shape relationship between UL and descriptor φ2.

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  • 发布日期:  2023-08-15
  • 收稿日期:  2022-10-25
  • 接受日期:  2022-11-22
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